Machine for destructive testing of oil barrel welds
Mobile testing rig engineered for destructive quality control of welded seams on oil barrels and similar pressurized containers.
Design characteristics
- Precision welding force setting min 10 daN – max 2950 daN
- Overload monitoring of diodes, thyristors and transformers
- Welding arm distance continuously variable from 0-230 mm
- Color according to desire
- Vacuum encapsulated transformers
- Cylinders in several versions
- Welding transformers power up to 1000 kVA / 50% ED
Description
This dedicated machine performs destructive tests on welded joints of oil barrels, allowing quality engineers to validate seam strength, weld penetration, and structural integrity. The integrated clamping system positions the barrel securely while the upper test arm applies controlled force to the weld zone until failure, providing reliable, repeatable test results for production validation and certification.
Build quality
Built on a robust mobile steel frame with heavy-duty industrial casters for shop-floor flexibility, the rig features a precision-machined steel housing for the actuation mechanism and powder-coated red test arms for high visibility. The integrated pneumatic supply, manual locking foot, and ergonomic operator zone make it suitable for both R&D laboratories and production quality control departments.
Standard equipment
- Pneumatic manometer
- Height adjustment of the lower welding table with spindle and ratchet
- Built-in welding spot counter
- Overload monitoring of diodes, thyristors and transformers
- Pneumatic cylinder with adjustable approach hub and work hub
- OFF valve for electrode adjustment
- Flow sensor for cooling water
Options
- Support bar for a lower table
- Servo Welding actuator
- Built-in electrode holder
- Penetration way sensor
- Proportional valve
- HMI (Siemens or other) human-machine interface
- PLC (Siemens or other) programmable logical controller
- Remote access to the machine for easy setting up and maintaining
- Rugowsky Welding current Sensor
- Welding voltage sensor
- Welding force sensor
- Both hand safety start
- Twin foot pedal
- Adjustable working table with bristles
- Cooling water distributor with flow sensors on each circuit
- Filter for cooling water
- De-mineralization system for cooling water
- Lexan cover with lock for welding controller
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