Resistance welding machine for protective mesh

Design characteristics

• Precision welding force setting min 10 daN – max 2950 daN
• Overload monitoring of diodes, thyristors and transformers
• Welding arm distance continuously variable from 0-230 mm
• Color according to desire
• Vacuum encapsulated transformers
• Cylinders in several versions
• Welding transformers power up to 1000 kVA / 50% ED

Description

This dedicated machine is built for resistance welding of protective mesh structures used in safety, filtration, and industrial guarding applications. It enables consistent, repeatable welds on wire intersections and frame components, ensuring high mechanical strength and clean joints.

Build quality

The robust steel frame, pneumatic ram, and integrated control cabinet are designed to withstand demanding industrial environments. The machine supports flexible tooling configurations to accommodate various mesh geometries and wire diameters.

Standard equipment

• Pneumatic manometer
• Height adjustment of the lower welding table with spindle and ratchet
• Built-in welding spot counter
• Overload monitoring of diodes, thyristors and transformers
• Pneumatic cylinder with adjustable approach hub and work hub
• OFF valve for electrode adjustment
• Flow sensor for cooling water

Options

• Support bar for a lower table
• Servo Welding actuator
• Built-in electrode holder
• Penetration way sensor
• Proportional valve
• HMI (Siemens or other) human-machine interface
• PLC (Siemens or other) programmable logical controller
• Remote access to the machine for easy setting up and maintaining
• Rugowsky Welding current Sensor
• Welding voltage sensor
• Welding force sensor
• Both hand safety start
• Twin foot pedal
• Adjustable working table with bristles
• Cooling water distributor with flow sensors on each circuit
• Filter for cooling water
• De-mineralization system for cooling water
• Lexan cover with lock for welding controller