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Welding Heads

Precision micro welding heads for lamp, automotive, electronics, and consumer goods industries.

SK-2012

  • Welding force up to 150N
  • Deadweight approx. 432g
  • Compact design and high dynamics due to a low moving mass
  • Wear-free, seal-less cylinder
  • Precise electrode quick-change system is standard
  • Long service life due to self-cleaning guidance
  • Precise positioning accuracy, stability and load capacity due to preloaded ball guides
  • Best reproducibility due to form closure
  • Excellent settling behavior due to tension-free torsion protection
  • Simple adjustment of the sensors and easy retrofitting of the displacement measuring system
  • Can also be used as double head and welding pincer

SK-2012 — Fields of application

  • Lamp industry: Welding of housing components, welding of filament coils
  • Automotive: Over-molded punched bent parts, punched grid connections
  • Electric/Electronic: Hot staking of coils (Cu-lacquered wire welding), sensor production
  • Welding of 3-dimensionally distributed welding points with the aid of a handling system
Welding Head SK-2012

SK-2015

  • Welding head for max. 200N welding force
  • Modular principle and compatibility
  • Compact, flexible design with minimum dead weight
  • Precise positioning accuracy, stability and load capacity due to preloaded ball guides
  • Best reproducibility due to form closure
  • Excellent settling behavior due to tension-free torsion protection
  • Easy adjustment of sensors and stroke adjustments
  • Gentle touchdown possible due to infinitely adjustable damper force
  • Easy retrofitting of displacement and force measuring systems

SK-2015 — Fields of application

  • Suitable for standard welding and hot staking
  • Lamp industry: Welding filaments of tungsten onto molybdenum pins
  • Automotive: Welding over-molded stamped bent parts with components
  • Electrics/Electronics: components / strands on printed circuit boards and substrates, sensor production in the micro range, solar cell production
  • Consumer goods industry: Spot welding of small parts
Welding Head SK-2015

SK-2020 Perfino

  • Welding head for max. 500N welding force
  • Low-cost variant for production systems and simple manual workstations
  • Modular principle and compatibility
  • Compact, flexible design with minimum dead weight
  • Precise positioning accuracy, stability and load capacity due to preloaded ball guides
  • Best reproducibility due to form closure
  • Excellent settling behavior due to tension-free torsion protection
  • Easy adjustment of stroke adjustment and infinitely variable damper force
  • Can also be used as a double head

SK-2020 — Fields of application

  • Suitable for standard welding and hot staking
  • Lamp industry: Welding filaments of tungsten onto molybdenum pins
  • Automotive: Welding over-molded stamped bent parts with components
  • Electrics/Electronics: components / strands on printed circuit boards and substrates, sensor production in the micro range, solar cell production
  • Consumer goods industry: Spot welding of small parts
Welding Head SK-2020 Perfino

SK-2110

  • Welding head for max. 1,500N welding force
  • Modular principle and compatibility
  • Compact, flexible design with minimum dead weight
  • Precise positioning accuracy, stability and load capacity due to preloaded ball guides
  • Best reproducibility due to form closure
  • Excellent settling behavior due to tension-free torsion protection
  • Easy adjustment of sensors and stroke adjustments
  • Problem-free retrofitting of the displacement measuring system
  • Can also be used as a double head

SK-2110 — Fields of application

  • Suitable for standard welding and hot staking
  • Welding of car body sheets and thick-walled shaped parts
  • Consumer goods industry: production of cooking pots, radiators
  • Household appliance industry: Welding of washing machine housings
Welding Head SK-2110

SK-2350

  • Welding head for 3,500N welding force (special version for max. 7,000N)
  • Modular principle and compatibility
  • Compact, flexible design with minimum dead weight
  • Precise positioning accuracy, stability and load capacity due to preloaded ball guides
  • Best reproducibility due to form closure
  • Excellent settling behavior due to tension-free torsion protection
  • Can also be used as a double head

SK-2350 — Fields of application

  • Suitable for standard welding and hot staking
  • Welding of car body sheets and thick-walled shaped parts
  • Consumer goods industry: production of cooking pots, radiators
  • Household appliance industry: Welding of washing machine housings
Welding Head SK-2350

DK-2004

  • Welding force range: 0.2N – 10N
  • Dead weight approx. 3.5kg
  • High dynamics due to low moving mass
  • Precise electrode quick-change system is standard
  • Long service life due to use of precision guides
  • Precise positioning accuracy, stability and load capacity due to preloaded ball guides
  • Electrode gap adjustable by micrometer screw in the 0.01mm range
  • Installation of a displacement measuring system is possible
  • Fast change between thermode and electrode operation
  • Extremely high reproducibility of the welding force due to special re-setting spring concept

DK-2004 — Fields of application

  • High frequency technology: gap welding of substrate connectors (20µm thick connectors)
  • Weighing technology: Welding of connectors onto coated Kapton foils
  • Electrics/Electronics: Thermodic welding of enameled copper wires and leaded SMD components on printed circuit boards and substrates
  • Lamp industry: Welding of LED contacts, coiled filaments
  • Automotive: Over-molded punched bent parts, punched grid connections
Welding Head DK-2004

DK-2012

  • Double welding head for max. 150N welding force each
  • Modular principle, therefore highly compatible with other KombiTec products
  • Compact, flexible design with minimum dead weight
  • Precise positioning accuracy, stability and load capacity due to preloaded ball guides
  • Excellent settling behavior due to tension-free torsion protection
  • Easy adjustment of the sensors
  • Welding heads individually controllable
  • Problem-free retrofitting of displacement measuring system

DK-2012 — Fields of application

  • Suitable for thermode, gap and step welding
  • Lamp industry: Welding tungsten filaments onto molybdenum pins
  • Automotive: Welding overmoulded stamped bent parts with sensors
  • Electric/Electronic: Components and strands on printed circuit boards or substrates
  • Energy technology: Contacts in solar plant construction / solar cell production
  • Sensor production: Small, very small and micro range
  • Consumer goods industry: Spot welding of small parts
  • Demanding battery and accumulator welds
Double Welding Head DK-2012

DK-2015

  • Welding head for max. 200N welding force
  • Modular principle and compatibility
  • Precise positioning accuracy, stability and load capacity due to preloaded ball guides
  • Best reproducibility due to form closure
  • Excellent settling behavior due to tension-free torsion protection
  • Easy adjustment of sensors and stroke adjustments
  • Welding heads individually mechanically position-adjustable
  • Welding heads can be programmed and used separately
  • Problem-free retrofitting of displacement and force measuring systems

DK-2015 — Fields of application

  • Welding process: Gap, step and series welding
  • Automotive: Welding overmoulded stamped bent parts with components
  • Electric/Electronic: components / strands on printed circuit boards and substrates, sensor production in the micro range, solar cell production
  • Consumer goods industry: glasses frames, battery packs
Double Welding Head DK-2015

DK-2110

  • Double welding head for max. 1,500N welding force each
  • Modular principle and compatibility
  • Compact, flexible design with minimum dead weight
  • Precise positioning accuracy, stability and load capacity due to preloaded ball guides
  • Best reproducibility due to form closure
  • Excellent settling behavior due to tension-free torsion protection
  • Welding heads separately controllable
  • Problem-free retrofitting of displacement and force measuring systems
  • Option: various displacement sensors available; pressure monitoring of the electrodes

DK-2110 — Fields of application

  • Welding process: gap and step welding
  • Lamp industry: Welding filaments on tungsten and molybdenum pins
  • Automotive: Welding overmoulded stamped bent parts with sensors
  • Electric/Electronic: components and strands, brazing connections
  • Energy technology: Contacts in solar plant construction / solar cell production
  • Consumer goods industry: general gap, step, and spot welding applications
Double Welding Head DK-2110

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